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Quality control

Pursue Every Customer Need, Respond With Quality

Our quality control is based on the company motto, " Hold the sprit of pioneer " since the establishment. We have implemented the automation of ampoules production line, the development of one-point ampoules, and the research and development of own designed testing equipment and others. We also have been making every effort to improve the quality by meeting the extensive and rigorous standard required as pharmaceutical packaging. Furthermore, taking advantage of long years of experience, we have created high-level system for quality control, and built and maintained ISO International Standard System to improve quality assurance even more.

 

The inspections in the production process

The inspections in the production process

Inspection before entering factory

The employees are obliged to wear fatigues and caps in the factory. It is not allowed to bring in personal belongings such as accessories and watches. When entering the factory, we have to use air shower for dust prevention measure.

Process Inspection

Process Inspection

100% inspection is conducted to check the existence of one-point and cut mark by O.P detector. O.P marking process is shut down automatically in the event of operation and system malfunction. 100% inspection of mark diameter, position, appearance is also done by image processing system. Inferior products are rejected and moved outside of the line automatically. After the inspection by O.P. detector and image processing system, 100% visual inspection is provided again.

Factory Management

Factory Management

Not only daily cleaning before and after manufacturing, we also implement thorough insect extermination to prevent harmful insects from getting inside.

Our quality control department conducts the following inspections.

Inspection and Laboratory

Ampoule moment test:

Ampoule moment test:

In ampoule cutting (opening) process, we check breaking force to confirm if ampoules can be cut within setup standard of different content. Our own designed balance moment device is used to check this value.

Alkali dissolution test:

Alkali dissolution test:

Alkali dissolution on the inside surface of ampoule and vial is measured by glass electrode pH meter, and also BTB test is conducted.

Bottom strength test:

Bottom strength test:

Bottom strength of ampoule and vial is measured by load cell.

Stem eccentric, bottom rolling and bottom bentness test:

Stem eccentric, bottom rolling and bottom bentness test:

With the body of ampoule and vial stabilized, the roundness is measured after spinning them 360 degrees.